Your Professional Vertical Lathe Machine Supplier
Wuxi DIKE CNC Technology Co., Ltd.(formerly known as Wuxi DIKE CNC Technology Co., Ltd. is located in the beautiful Huishan area of Wuxi. Wuxi DIKE CNC Technology Co., Ltd.'s main products include CNC lathes, vertical lathes, double-spindle CNC lathes, turning and milling compound machines, turning and grinding compound machines, and gear skiving machines, all designed to meet the precision and efficiency needs of various industries such as automotive, aerospace, and medical devices.
Why Choose Us
Technological Innovation
DIKE has filed over 100 patents and continues to focus on technological advancements. The company specializes in developing automated production lines, significantly improving manufacturing efficiency.
Quality Management & Certifications
The company has passed the GB/T19001-2016 idt ISO9001:2015 Quality Management System Certification and holds independent import and export rights.
Strong Market Presence
DIKE serves a wide range of industries, including automotive, aerospace, and medical devices, offering tailored solutions for complex parts, precision machining, and high-volume production requirements.
Parameter
|
Technical Data |
||
|
Swing dia., max. |
Ø450 |
mm |
|
Workpiece dia., max. |
Ø300 |
mm |
|
Workpiece length, max. |
200 |
mm |
|
Max. Spindle speed |
4000 |
r/min |
|
X/Y/Z-axis travel |
590/250 |
mm |
|
X/Y/Z-axis rapid traverse |
15-20 |
m/min |
|
Repeat positioning accuracy |
0.003 |
mm |
|
Spindle run out |
0.005 |
mm |
|
Grating absolute measurement resolution |
0.001 |
mm |
Vertical Lathe Machine vs. Horizontal Lathe
| Feature | Vertical Lathe | Horizontal Lathe |
| Machine Orientation | Vertical | Horizontal |
| Large-Diameter Parts | Well suited | Depends on configuration |
| Heavy Workpieces | Well suited for many applications | May require additional support |
| Gravity Support | Advantage during workholding | Different support requirements |
| Floor Space | Can be efficient for certain large parts | Depends on machine design |
| Typical Applications | Discs, rings, hubs, housings | Shafts, sleeves, general turning |
| Automation | Available | Available |
| CNC Control | Available | Available |
The appropriate configuration depends on the workpiece geometry and production process.
Benefits of Vertical Lathe Machine
Increased productivity
The vertically oriented spindle and rotating table design allows chips and coolant to fall away from the machine, rather than accumulating around the workpiece. This facilitates extended unmanned production runs and enables smooth, uninterrupted machining.
The powerful programmable spindle motor and rigid guideway system give our vertical lathes excellent dynamic stiffness and damping characteristics. This allows much heavier cuts to be taken compared to conventional lathes, boosting metal removal rates.
Advanced tool indexing turrets auto change cutting tools, eliminating time wasted manually swapping posts. Combined with generous travel distances and rapid traverses, this leads to very high production efficiency.
Enhanced accuracy and precision
Preloaded linear guideways maintain consistent sliding contact. This gives our vertical lathes exceptional position control and contouring performance when facing, boring, and turning intricate forms. The vertical orientation allows very heavy components to be supported on both ends. Holding workpieces firmly with minimal deformation enables extremely tight tolerances. Precision ground spindle and rotary table bearings further enhance accuracy.
Sophisticated cnc software seamlessly handles complex tool path coordinates. Features like look ahead and adaptive feed control maintain uniform cutting loads, optimizing precision.
Cost-effective operation
Despite their heavyweight construction, vertical turning centers have compact footprints. This leaves more floor space for operators and material handling compared to horizontally oriented machines with similar swing capacity.
Advanced software and tooling arrangements slash setup times. Powerful cutting capability produces finished parts in fewer operations. This leads to impressive price-per-part cost benefits. Reliable production of large precision components entirely in-house eliminates outsourcing steps to external vendors. Bringing processes under one roof gives manufacturers greater quality control and cost efficiency.
Basic Parts of Vertical Lathe Machine
Worktable
The worktable is a key element of a vertical lathe. It is where the workpiece is mounted and rotated while machining takes place. Worktables are generally fitted with very high torque motors and utilize hydrostatic bearings to reduce friction while increasing load capacity.
Tool Turret or Tool Head
The turret holds and positions cutting tools for machining operations. Most recent vertical lathes have live tooling capabilities, allowing the turret to perform drilling or tapping operations in addition to turning.
Column and Cross Rail
The movable vertical column with an adjustable cross rail supports the machining head structurally and allows for its movement. These parts are made out of either cast iron or steel, and both metals are chosen for their rigidity and good vibration damping characteristics.
Spindle and Drive System
The spindle transmits power for cutting operations and determines machining efficiency. Modern vertical lathes use high-performance spindles capable of speeds of 2,500 RPM and above.
Control Interface (CNC Panel)
Advanced control systems allow operators to program complex machining operations with precision. The latest CNC systems embed artificial intelligence and IoT capabilities for predictive maintenance and process optimization.
Application of Vertical Lathe Machine
Aerospace Industry
In the aerospace industry, VTL machines are essential for machining large and complex aircraft engine parts, such as turbine discs and casings. These machines ensure precision and robustness in producing landing gear components, which are critical for the safe and reliable operation of aircraft.
Automotive Industry
VTLs are essential in the automotive industry for manufacturing large brake components like brake discs and drums. They are also used to machine substantial automotive parts such as wheel hubs and rims, ensuring precision and durability in critical vehicle components.
Heavy Machinery Manufacturing
VTL machines are essential in producing large gear blanks for heavy machinery and machining components for construction equipment, such as bearings and housings. These applications ensure robust, precise parts critical for the reliability and performance of industrial and construction machinery.
Energy Sector
VTL machines are essential for the precision machining of large turbine components, crucial for power plants. They also specialize in producing rotor hubs and bearings for wind turbines, ensuring efficient and reliable energy generation. Their capabilities make them indispensable for both traditional and renewable energy sectors.
Oil and Gas Industry
VTL Machines specializes in machining large valves and flanges for pipelines and equipment, as well as producing essential parts for drilling equipment, such as oversized drill bits and casings. Their precision and capacity make them ideal for handling complex, high-demand components in various industrial applications.
Railway Industry
Vertical Turning Lathe (VTL) machines are crucial for the railway industry, where they are used to machine train wheels for smooth operation and safety. They also produce axle housings and other essential railway components, ensuring durability and precision in critical rail infrastructure.
Shipping
We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination.
Shipping costs will be calculated based on the destination and weight of the package.
Customers will receive a tracking number once the package has been shipped, so they can track the status of their delivery.
We strive to ship all orders within 2 business days of receiving the payment.
In case of any delays or issues with shipping, our customer service team will promptly communicate with the customer to resolve the problem.
With our careful packaging and efficient shipping methods, you can trust that your products will arrive in perfect condition and on time.
Certificate
FAQ
Q: What materials can a vertical CNC lathe machine?
A: Depending on machine configuration and tooling, CNC vertical lathes can process materials such as steel, stainless steel, cast iron and various non-ferrous alloys.
The appropriate machine should be selected according to material hardness, cutting force and machining requirements.
Q: Can a vertical lathe be automated?
A: Yes. Depending on the production requirements, vertical CNC lathes can be integrated with robots, gantry loaders, automatic fixtures, inspection equipment and production management systems.
Q: Can DIKE CNC customize a vertical lathe machine?
A: Yes. Machine configurations can be developed according to workpiece dimensions, material, machining process, production volume and automation requirements.
Q: What information should I provide for a quotation?
A: Ideally provide the workpiece drawing, material, dimensions, weight, machining operations, tolerance requirements, production volume and desired automation level.
Q: Can DIKE CNC provide a complete production line?
A: Yes. DIKE CNC's capabilities cover standalone CNC machines, automation cells and turnkey manufacturing solutions.
Q: Does DIKE CNC provide installation and training?
A: Technical support can cover installation, commissioning, operator training and after-sales technical assistance according to the project arrangement.
Q: How do I choose the right vertical lathe?
A: Start with the workpiece diameter, weight, height, material and machining operations. Then determine spindle requirements, machine travel, workholding, tooling and automation configuration.
As one of the most professional vertical lathe machine manufacturers and suppliers in China, we also support customized service. We warmly welcome you to buy durable vertical lathe machine at competitive price from our factory. If you have any enquiry about pricelist, please feel free to email us.
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